HDPE Winding Structure Wall Reinforced Pipe

HDPE Winding Structure Wall Reinforced Pipe

This HDPE Winding Structure Wall Reinforced Pipe (Krah Pipe) is engineered for heavy-duty municipal sewage and drainage. Utilizing German hot-winding technology, it features high ring stiffness (SN8–SN16) and integrated electro-fusion joints for 100% leak-proof performance. Its corrosion-resistant PE100 material ensures a 50–100 year service life, providing a reliable, flexible, and high-flow solution for critical underground infrastructure and industrial fluid transportation.

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    Description

    • Hot-Wound Structural Integrity The HDPE and PP profiles are fused in a molten state to eliminate internal stress. This prevents wall delamination under long-term soil pressure, ensuring a 50-100 year service life and significantly reducing system rehabilitation costs.
    • Integrated Electro-fusion Jointing Built-in heating elements in the socket create a molecular-level bond during welding. This forms a homogeneous, 100% leak-proof connection that eliminates groundwater infiltration and environmental contamination risks for the entire piping system.
    • High Ring Stiffness (SN8-SN16) The spiral-reinforced design provides exceptional radial load capacity (up to SN16) without excessive weight. It safely withstands deep burial and heavy traffic loads, ensuring long-term road stability for airports and highways.
    • Optimized Hydraulic Flow Efficiency A smooth inner wall with a Manning’s coefficient of 0.009 minimizes fluid friction. This prevents silt accumulation and maintains high flow capacity, allowing engineers to specify smaller, more cost-effective pipe diameters for urban drainage.
    • Superior Corrosion & Abrasion Resistance The PE100 material resists H2S, acids, and abrasive particles found in industrial waste. It prevents wall thinning and premature failure, providing high durability in aggressive sewage, mining, and coastal soil environments.
    • Flexible Seismic & Subsidence Adaptation High elongation at break allows the pipe to flex without brittle fracture or joint failure. This characteristic accommodates uneven ground subsidence and seismic activity, providing essential "safety insurance" for infrastructure in soft soil zones.
    • Logistical & Installation Economy The lightweight structure supports "nested loading" to maximize container space and reduces the need for heavy on-site cranes. This dramatically lowers shipping costs and shortens installation timelines for large-scale international projects.

    Product Manual

    Corrugated Pipe - Product Manual

    Scope of application

    • Municipal Sewage and Stormwater Systems As a primary collector for urban wastewater, this HDPE winding structure wall reinforced pipe handles domestic sewage and storm runoff. Its SN8-SN16 ring stiffness and zero-leakage electro-fusion joints prevent groundwater infiltration and road subsidence, ensuring long-term structural safety in high-density urban infrastructure.
    • Industrial Effluent and Waste Management This system is deployed in chemical and pharmaceutical plants for discharging corrosive wastewater. The PE100 material resists a wide pH range of acids and alkalis. Its inert chemical properties ensure secure conveyance between processing units and treatment plants without the risk of pipe wall degradation.
    • Heavy-Duty Infrastructure Drainage Engineers specify this pipe for drainage beneath airport runways, railway embankments, and highway culverts. These environments subject the pipe to intense dynamic loads. The flexible structural wall design effectively distributes external stresses, maintaining the stability of the transport infrastructure above without brittle fracture or joint failure.
    • Mining Tailings and Mine Water Transport Used for gravity-fed transport of abrasive tailings and acidic mine water, this pipe leverages its high abrasion resistance. It effectively manages internal wear from suspended solids while maintaining structural performance in the harsh, corrosive geotechnical conditions typically found in international mining operations.
    • Coastal Outfalls and Marine Intake Lines In marine engineering, the Krah Pipe is ideal for sea outfalls and saltwater intake. The material is inherently resistant to saltwater corrosion and biological growth. Its flexibility allows the pipeline to conform to natural seabed contours and accommodate tidal movements without compromising integrated electro-fusion connections.
    • Landfill Leachate Collection Systems Required for collecting chemically complex fluids under extreme burial depths, this pipe ensures the drainage path remains open under massive waste loads. The smooth internal bore prevents chemical precipitate accumulation, while the reinforced structural wall provides the radial strength necessary for long-term landfill leachate management.
    • Agricultural Irrigation and Land Drainage Large-scale projects utilize this pipe for long-distance water transportation and saline-alkali land drainage. Its low Manning’s coefficient (n=0.009) ensures high flow efficiency. Resistance to soil salinity and easy installation make it a cost-effective solution for improving soil quality and water distribution in rural regions.

    Parameters

    PHYSICAL AND MECHANICAL PROPERTIES

    PHYSICAL INDEXSTANDARDUNITPE 100
    DensityDIN 53479
    ISO 1183
    g/cm30.96
    Melt index
    MFR 190/5
    MFR 190/21.6
    MFR 230/5
    Code T
    Code V
    Code V
    ISO 1133g/10 min0.45
    6.6
    Short term modulus of elasticity
    Long term modulus of elasticity(50years)
    ISO 178N/mm21200
    170
    Yield stressDIN 53495N/mm225
    Tensile stressDIN 53495N/mm238
    Elongation at breakISO 2039%>600
    Ball indentation hardnessISO 2039N/mm246
    Linear expansion coefficientDIN 537521/oC>600
    Color--Black/yellow

    SPECIFICATIONS

    NOMINAL SIZE
    (DN/ID)
    MINIMUM AVERAGE
    INNER DIAMETER
    (DIM,MIN)
    MINIMUM
    WALL THICKNESS
    (STYLE B, E4,MIN)
    NOMINAL SIZE
    (DN/ID)
    MINIMUM AVERAGE
    INNER DIAMETER
    (DIM,MIN)
    MINIMUM
    WALL THICKNESS
    (STYLE B, E4,MIN)
    2001951.5160015855
    3002942170016855
    4003922.5180017855
    5004903190018855
    6005883.5200019856
    7006734210020856
    8007854.5220021857
    9008855230022858
    10009855240023859
    1100108552500248510
    1200118552600258510
    1300128552800278512
    1400138553000298514
    150014855

    FAQ

    What is HDPE Winding Structure Wall Reinforced Pipe?

    It is a high-density polyethylene pipe featuring a smooth inner wall and a spiral-reinforced outer structure. Often called Krah Pipe or Type B Structural Wall Pipe, it provides high ring stiffness (SN8–SN16) and integrated electro-fusion joints, making it ideal for heavy-duty underground municipal sewage and drainage systems.

    How to make HDPE Winding Structure Wall Reinforced Pipe?

    The pipe is manufactured using a hot-winding process. High-density polyethylene resin and polypropylene reinforcement profiles are wound onto a heated, rotating steel mandrel in a molten state. This synchronized winding ensures layers fuse seamlessly without internal stress, creating a robust, homogeneous structure with customized wall thicknesses and integrated sockets.

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    Backed by 25 years and 116 production lines, EXLON PIPE ensures disciplined quality and stable supply reliability.

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